Sunday, 22 March 2020

BMW Bosch L-Jetronic Fuel Injection - Strip-Down / Maintenance Guide + Diagrams [E30, E21, E28]


Throttle Housing:
1. Disconnect the cables (1, 2 or 3) as applicable - Fig. 1.
2. Pull off the vacuum hoses, the coolant hoses (1 and 2) - allowing the coolant to drain - and the air hoses (3 and 4) from the throttle housing - Fig. 2.
3.Remove the vacuum hoses (1 and 2), and the air hose (3) and pull off the multi-pin plug (4) - Fig. 3.
4. Remove the fixing nuts and take off the throttle housing. Do not separate the throttle switch from the housing, as a special gauge will be required to adjust it when refitting.
5. Refitting is a reversal of removal. Use a new gasket and bleed the cooling system.

Throttle Vacuum Control:
1. Pull off the hose (1), release the nut (2) and remove the vacuum control (3) - Fig. 4.
2. When refitting, adjust dimension (B) to between 32.8mm and 33.2mm (1.291" and 1.307") using screw (4).
3. Adjust dimension (A) to between 2.6mm and 3.0mm (0.102" and 0.118") using screw (2) - Fig. 5.

Control Unit:
1. Open the glove compartment and pull the pins from the retaining straps.
2. Remove the screws and place the glovebox cover to one side.
3. Depress the retainer (1) and pull out the multi-pin plug (2) - Fig. 6. Remove the control unit.

Air-flow Sensor:
1. Release the clamp and pull the duct from the air-flow sensor.
2. Disconnect the multi-pin plug, unscrew the fixing nuts and withdraw the sensor.
3. Refitting is a reversal of removal. Renew the seal if necessary.

Temperature Time Switch:
1. Pull off the plug, then unscrew and remove the switch.
2. Refit the switch using a new sealing washer.

Coolant Temperature Sensor:
1. Pull off the plug and unscrew the sensor. Refit using a new sealing washer.

Cold Start Valve:
1. Pull off the plug (1) and disconnect the fuel line (2) - Fig. 7.
2. Unscrew the mounting bolts (3 and 4) and withdraw the valve.
3. Use new seal when refitting.

Fuel Injectors:
1. Unscrew the four injection tube bolts and push the tube upwards until the fuel injectors have cleared the guide in the intake manifold.
2. Pull off the plug (1) and take out the circlip (2) - Fig. 8.
3. Take off the fuel injector.
4. Refitting is a reversal of removal; use new O-ring seals.

Throttle Shaft Return Springs:
1. Disconnect the throttle, kick-down and cruise-control cables. (The latter two where applicable.)
2. Remove the retainer (1), washer (2) and disconnect the linkage (3) on the lever (4).
3. Raise the lever and turn it to relieve the spring tension.
4. Remove the lever.
5. Remove the spring.
6. Disconnect the spring (1) and unscrew the nut (2) - Fig. 9.
7. Remove the washer (1) and lever (2) - Fig. 10.
8. Remove the sleeve (1) and spring (2) - Fig. 11. - also the wave washer.
9. Reassemble in the reverse order to dismantling and adjust in the following way - Pull off the tamperproof lock (1) and loosen the screw (2) until the lever (3) no longer rests on the screw - Fig. 12.
10. Place a finger on the lever and tighten the screw until the lever just begins to move. Turn the screw a quarter-turn more and refit the tamperproof lock.
11. Adjust the throttle, kick-down and cruise-control cables (where applicable).

3 comments:

  1. I think that the given steps will help us reach the desired results, thank you for publishing such a beneficial article here.

    ReplyDelete
  2. The detailed recommendations for controlling the vacuum level of the throttle valve will allow you to do the necessary work without damaging the system

    ReplyDelete
  3. The injection system is designed for a long service, does not require a regular maintenance and rarely needs repair. The diagnostics of the system require the expensive equipment

    ReplyDelete