Showing posts with label joint. Show all posts
Showing posts with label joint. Show all posts

Saturday, 23 October 2021

E46 318i Touring: New front drop-link for MOT

The 318i Touring was up for MOT this week and failed only on the O/S front anti roll-bar link. Normally I would replace these as a pair, which would have been more cost effective as you can get a set of two from eBay for under £15. Time was an issue and I wanted to get it back for a re-test so had to buy one from Euro Car Parts for the same price, around £15. Annoyingly, the eBay pair were Lemforder and the single piece from ECP is Starline, but needs must.

The car has only just passed 104k miles, so this could well have been the original anti-roll bar linkage and boy was it seized on. I only got a couple of turns on the top nut before the 5mm Allen-key in the stud stripped and rounded, so had to cut the rubber boot off to get a 17mm spanner on to the flats at the back. Even so, progress was painstakingly slow. Couldn’t even get a grinder in there as things are surprisingly tightly packed on E46. This made an otherwise quick and easy job last a bit longer, but it is nearly 20 years old.

Friday, 2 October 2015

E60: Replacing Rear Rose-Bushes / Lower Ball-Joints

These are the main joint where the rear wheel-hubs attach to the trailing-arms and are a pretty common replacement on high mileage 5 and 7 series. They were the advisories I got on the MOT in February, so thought I should get them done before the nice weather ends.

DIFFICULTY - 6/10 This is not a long or complicated job, but is quite labour intensive.

** YOU WILL NEED: A dedicated removal / installation tool. These are available on eBay [here] for just under £40 and work for all modern 5, 6, 7, X5 and X6 rose-bushes. These are all copies of the BMW special tools listed here on TIS.

The rose-bush is item 2 in the diagram.

1. Lift car, remove rear wheel, support on axle-stand.

2. Unbolt the anti-roll bar link from the trailing-arm using an 18mm open/ring spanner on the nut from underneath, while holding the stud from turning using a T40 Torx socket through the centre of the spanner.

3. Loosen the long bolt that holds the trailing-arm to the wheel hub [5] using a 24mm wrench on the nut and an 18mm wrench on the bolt head. [A long breaker-bar is advisable on the nut.]

4. Loosen off the eccentric-bolt on the trailing-arm [11] using an 18mm wrench on the bolt head and a 21mm wrench on the nut. [Be careful not to turn the bolt and alter the alignment as it's hard to get back.]

5. Loosen off the other bolt on the trailing arm [9] using an 18mm wrench on both the nut and bolt head.

6. Fully remove the 24mm nut [6] and long bolt [5] from the wheel-hub. [The bolt will likely need knocking out with a drift.]

7. Remove the bolt holding the push-rod to the wheel-hub [7] using an 18mm wrench.

7a. (O/S trailing-arm only) - Disconnect the suspension-angle sensor from the trailing-arm using a 10mm wrench and 10mm open-end spanner.

8. Lever the trailing arm down so it is clear of the wheel-hub and the push-rod [4] can be removed.

9. Remove the retaining-ring [3] from the rear face of the rose-bush. [It will likely be well seized in place and need splitting with a grinder / cut-off tool before knocking out in two pieces.]

10. Set up the removal-tool either side of the rose-bush with the largest mandrel on the receiving side and the smallest mandrel on the pushing side, ensuring the pushing side is completely flush to the rose-bush face. [Some of the rose-bush rubber boot may need cutting off to ensure this.]

11. Tighten up the removal-tool using a 19mm wrench on either side until the bush pops out of the wheel-hub. [Rotating the receiving mandrel round so the notched area can be viewed from underneath shows the progress of the bush coming out.] [The bush may well need some heat treatment if it is seized, or you can have a go at splitting it if you are brave enough.]

12. Place the new rose-bush into the hub, ensuring it is straight to the collar and will go in evenly. [The bush always slots it from front to rear, with the retaining ring on the rear face.]

13. Set up the removal-tool on the new rose-bush with the largest mandrel on the receiving side again and the mid-sized mandrel on the pushing side. [The notched side of the receiving mandrel will need rotating so it fits flush past the back of the brake disc. This is essential to keep the threaded-bar / bush straight.]

14. Tighten up the removal-tool with two 19mm wrenches until the bush is fully seated in the collar. [The bush should slide in pretty easily, if it resists then it is not going in straight. A small amount of copper grease can be rubbed round the bush to aid it, but be very sparing.]

15. Fit the new retaining-ring to the rear face of the rose-bush.

16. Refit the push-rod and trailing arm etc. as a reversal of steps 8 to 1.

** For correct re-alignment of suspension geometry see this post. **