Showing posts with label damage. Show all posts
Showing posts with label damage. Show all posts

Monday, 28 January 2019

When a roof falls on a 4 Series...

As if the aftermath of the high winds across the UK this weekend was not bad enough with roof tiles downed and half my barbecue making its way over to next door's garden, I was then called to one of our sites this morning to help lift the forecourt roof off of a customer's 2016 425d...

The bonnet/hood took the brunt, but the rear window has smashed too and, considering nothing hit the glass directly I would assume that just the shock of the massive impact to the front of the car caused it to shatter. Must have made quite a bang...

Considering the size and weight of the metal awning that collapsed I think the Beemer took it pretty well... car is atill driving ok... still, I wouldn't like to be the member of our Service department who had to call the customer this morning and tell them...



Thursday, 2 April 2015

Argh... Simo hit my wing!

Oh dear, some more bodywork already. Simo at work is not the world's most careful drive and yesterday he decided to park his Transit van next to the 5er and in doing so scraped down the M-sport bumper and dented the wing! Nightmare, but at least work are paying for the damage. It will be going into Howarth'a body shop in Pensby (Wirral) next week and they will be sorting the scuff that my mate did to the back bumper with his Volvo, so I guess that's the silver lining...


Friday, 8 August 2014

E60: Complete Swirl-Flap-Damage Rebuild Cost.

Another head-gasket £83.59 WEEK ENDING 10/8 £726.16
More head bolts £39.55
New sump-gasket £25.31
New rocker-cover gasket £22.24
New CCV £37.50 WEEK ENDING 3/8 £555.47
New Oil-filter £5.99
Replacement cyl.-head £225.00 WEEK ENDING 20/7 £511.98
New head-gasket £85.55
New head-bolts £37.48
Swirl-flap Blanks £20.99
New thermostat £33.99
5w30 Halfords Oil £85.98
G48 Comma Coolant £22.99

Saturday, 5 July 2014

E60 is dead. Swirl flap!! Why?! Why didn't I remove them?!

Yes, it's happened. Owning an E60 wouldn't be complete without it... No. 4 swirl flap has broken and been sucked headlong into the engine!

This is the start of a big thread I can tell...

I pulled away in 2nd on my way home and the engine let out an almighty clunk and then started to sound very dead. I managed to get home on 3 of the 6 cylinders [duh duh duh, duh duh duh :)], but the lump is finished. Spent Thursday and Friday nights ripping the cylinder-head off it and the result is not good. The inlet valves on cyl-4 are stuck and the swirl-flap has been sucked so far into the head that I can't reach it unless I drop the valves out. That sounds like a job for someone else... As for the block, cylinders 5 and 6 are full, literally FULL of neat diesel. Ooh dear.

I started this thread on BMW Land - E60 530d sudden rough running / misfire? - with the verdict of swirl-flap or injector, but now I've thrown some pics up of the cylinders peeps have gone a bit quiet. I will have to do an engine post-mortem.


It is now I should mention I have recently got hold of a 51-plate E46 318ci, which I will detail a bit in another post as it really in bad shape. This thing was going to the crusher and I saved it saying I could use parts off it, the wheels alone are 17" MV2 copies and they're worth at least a ton. The owner just gave me the car for free and said I'd done him a favour. Once I got it home I found it to be running fine! The running gear and suspension is also in good shape, it just had seized brakes. I started re-conning the callipers, fitted 4 new discs and bought a second-hand master-cylinder as the old one was just pumping air and air alone. With this little lot on there is brake-pressure, but now I can't bleed them as the nipples are well seized!

What a difference 7 days can make! Now I'm stuck with a road-legal, but completely dead 5-series and a running 3-series with no tax. If I can get the nipples off this E46 then I will throw 6-months tax on and start using it, but really, this was not the Beemer switch I had in mind!

Sunday, 16 March 2014

E60: Bumper damage + fix!

Calamity! As I was reversing out of where I was parked at work on Thursday, the edge of the front bumper caught the corner of a kerb I didn't even know was there. Parking at work has become mental lately, with a big influx of new drivers who start at 7am, so those of us in at 8 are being forced to park further and further up the lane and now into a gravel clearing that belongs to the Woodland Trust. During a short phase of image-adjustment my company lined the lane with brand new kerb-stones, but as it doesn't own the clearing the kerb ends suddenly at the exact boundary point. This has now been well overgrown with long grass and, although the kerb is barely 6-inches on our side, a dip makes it about 10-inches on the far side. That's the side my front-bumper hit as I reversed round to drive out.

I was only doing 5mph and it only sounded like a bad scrape, but I didn't realise the full extent of the damage I'd done until I got home. The front-bumper was hanging off, the plastic under-tray has broken, the headlamp-washer cover and tow-hook flap were missing and a reverse-sensor had broken off. I returned to find the absent parts, but couldn't find the reverse-sensor. It had dropped down into the bumper, luckily not falling out somewhere while driving and best of all it still works, because buying another sensor so soon would be a tough pill to swallow. The rest of the damage is bad enough, but today I have re-fitted the bumper flush and glued the sensor back in. The only lasting scars from the accident is some cracked gel-coat on the bumper, pictured. It can't be rubbed-in with T-cut and would need re-painting, so I think when I can afford to do so I will buy an M-sport front-bumper, as long as I can find one already in silver.

This will teach me to be more cautious when driving over grass!




First, I took the 10mm screw out from the corner of the bumper, just inside the wheel-arch and pulled the bumper right out to get to the reverse-sensor. The plastic mount had snapped off with the sensor and superglue just wasn't doing the trick, so I headed to Halfords and bought an Areldite 'syringe', £5.49. It's pricey, but does the job every time. Next was to remove any snapped off bits of bumper from the wing. The bottom edge of the wing, where it meets the bumper shut-line, had bent round the threaded-clip and created a high-spot underneath that needed beating in with a hammer and chisel before the bumper could be re-seated flush and the screw replaced to hold things tight. Finally, another blob of Areldite sorted the headlamp-washer cover-flap, as the clips had sheared clean off the back of it. I would have gotten away with it being unnoticeable if it wasn't for that pesky gel-coat cracking!